Global Thai Group Co.,Ltd
LEO Golf Cart
OPERATION
STOPPING
To stop the golf car,gradually
press down on the brake pedal
(B) Brake ped
When the car has come to a stop,apply the parking
brake pedal and turn the main switch to "OFF"
(C) Parking brake pedal
CAUTION
Do not hold the golf car on incline with
the accelerator,use the brake.
MAINTENANCE
PERIODIC MAINTEANCE CHARTS
Regular maintenance is required for the best performance and safe operation of your golf car
WARNING
Be sure to turn off the main switch and apply the parking brake
when you perform maintenance unless otherwise specified .
If the owner is not familiar with machine servicing , this work should be done by
Global Thai Group Company or other qualified mechanic.
C=CHECK CA=CHECK ADJUST R=REPLACE S=SERVICE CL=CLEAN AND LUBRICATE L=LUBRICATE
* Items withioul a page number reference should be serviced by Global Thai Group Company
Or other qualified mechanic. This manual does not contain these procedures.
They are contained in the Service Manual.
Battery Care
WARNING
Battery electrolyte is poisonous and dangerous , causing severe burns,etc
It contains sulfuric acid . Avoid contact with , eyes , or clothing.
Antidote:
EXTERNAL: Flush with water
INTERNAL: Drink large quantities of water or milk .
Follow with milk of magnesia beaten egg ,or vegetable oil. call physician immediately .
EYES: Flush with water for 15 minutes and get prompt medical attention .Batteries produce explosive gases
Keep sparks , flame,cigarettes, etc ,away ventilate: when charging or using in enclosed space
. Always shield eyes whenworking near batteries.
KEEP OUT OF REACH OF CHILDREN
Six 8-volt deep cycle batteries provide power for your electric golf car
And must be properly maintained and recharged for maximum performance and service life.
To maintain your batteries
1.Clean the tops of the batteries with a solution of baking soda and water , as necessary ,to remove corrosion
CAUTION
Do not allow cleaning solution to enter battery cells .
2.Check the fluid level "before and after charging .
- Before charging :only add distilled water if fluid is below the top of the plates ,and then add just enough to cover plates .
- After charging : check that the fluid level is appropriately 1/4 to l/2inch above the plates and l/4to 3/8 inch below the level indicator .
If the fluid level is low ,carefully add distilled water,adding distilled water after charging helps prevent boil over.
A--Battery cap
B---Plates
C---Maximum fluid level
D---Minimum fluid level
CAUTION
Normal tap water contains minerals which are harmful
To a battery ;therefore ,reflll only with distilled water.
3.Using a hydrometer,check the specific gravity of the battery
Fluid in each cell against the readings on the chart below .
Consult a leo golf cart dealer if any low readings are found,
Or if readings vary more than one point between cells.
Battery Charging
WARNING
Read and understand the owner's .manual provided with
your golf car's battery charger before charging batteries
WARNING
Explosives hydrogen gas is produced while batters
are being charged . Only charge batteries in well ventilated
areas (a minimum of 5 air changes per hour is recommended).
To charge the batteries in your golf car , follow the instructions
contained in your battery charger's owner's manual.
The following is a summary of the charging steps
Do not attempt to recharge your golf car's batteries without
thoroughly reading and understanding with your charger.
1.Switch functional key
To "CHARGE"
2.With ths charger properly connected and grounded
(see charger's owner's manual ), insert
the AC output plug into the golf car receptacle .
CAUTION
Use only battery chargers that are rated for use with
48 volt Leo Golf Cars . Thoroughly read and understand
the user manual supplied with your 48 volt charger.
WARNING
Do not disconnect the AC output cord from the battery
receptacle when the charger is on or an arc could occur
that may cause an explosion.
3. The charger will turn off automatically when
The batteries reach full charge.
4. After the charger has turned off disconnect
The AC output plug from the golf car
Receptacle by grasping the plug body and
Pulling the plug straight out of the receptacle.
Battery Installation
WARNING
When working with batteries , do not put wrenches or
Other metal objects across the battery terminals
An arc can occur causing explosion of the battery
1. Install the battery holddown plates as shown
AโForward
Bโ-Battery
Cโ-Battery fitting plate
MAINTENANCE
1. Connect the wire leads sho
AโForward
B---To receptacle
CโTo motor control unit
DโBetween batteries
E---To relay
WARNING
When installing batteries :
โข Carefully place battery cables and
Holddowns making sure that cables do
Not lay across vent caps.
โข Always remove the negative (-) cable to
The motor controller first ,and install it last.
CAUTION
Do not overtighten the battery holddown nuts ,
Excessive force will damage the battery casing.
Gear Box Oil
To check gear box oil level
1. Place the golf car on a level surface
2. Remove the access panel by
Removing the rivets in the two lower
Corners of the panel and pulling the
Panel from the car.
3. Remove the oil level plugโA
4. Add gear oil little by little until oil
Flows from the level plug hole---- B
5. Allow excess gear oil flow out until it stops.
CAUTION
Do not allow foreign material
To enter the gear box.
6.Reinstall the oil level plug .
NOTE:
For gear oil replacement, consult a
Leo Golf Cart or other qualified mechanic.
